docs: finalize submission materials
Document domain, launch/build commands, structure, env vars, cloud split, physics contracts of the accepted baseline, and CV on drho1y-mvp_1. Co-authored-by: Cursor <cursoragent@cursor.com>
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README.md
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README.md
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Web digital twin of an Ozon Tech Track 3 conveyor sorting line: continuous product playback, camera/classification stage, B/C/D routing, and author-CAD diverter motion.
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## Current product
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**Production domain:** https://arhipovdan.ru
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This repository contains:
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## Current solution
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- web-based conveyor sorting simulation (`/`);
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- engineering documentation page (`/documentation`);
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- author CAD conveyor source (`3d_models/conveer.FCStd`);
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- runtime conveyor GLB (`public/models/sorter/conveyor-clean.glb`);
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Final web simulation lives on **`main`** (same commit as `dan_branch`):
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- continuous 3D conveyor digital twin (`/`);
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- engineering documentation (`/documentation`);
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- author CAD (`3d_models/conveer.FCStd`) + runtime GLB (`public/models/sorter/conveyor-clean.glb`);
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- product STL assets (`public/models/*.stl`);
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- camera / classification stage;
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- B / C / D route mapping with CAD left/right diverters;
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- camera / classification stage (digital twin rules, not live RealSense);
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- B / C / D routing with CAD left/right diverters (−45° / +45°);
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- Rapier-backed product physics (contact routing **not** fully validated).
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## Quick start
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Accepted release head: **`bb76963`** (content tree identical to stable baseline `13ce16b`). Later experimental junction/discharge commits were reverted by owner request and are **not** part of the submitted product.
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### Main functions
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1. Continuous SKU playback on a three-module CAD conveyor (clean → camera → sorter).
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2. Measurement / classification stage with Track 3 B/C/D rules.
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3. Diverter state machine and route visualization.
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4. Desktop WebGL twin; mobile uses a lightweight presentation policy when WebGL budget requires it.
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5. Canonical engineering status on `/documentation`.
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## Technology stack
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| Layer | Packages |
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|---|---|
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| UI | React, react-router-dom |
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| 3D | three, @react-three/fiber, @react-three/drei, @react-three/postprocessing |
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| Physics | @react-three/rapier, @dimforge/rapier3d-compat |
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| Build | Vite, TypeScript, @vitejs/plugin-react |
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| Tests | Vitest, Playwright |
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Exact versions: `package.json` / `package-lock.json`.
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## Dependencies / Node
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- Node.js **20+**
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- npm (locked via `package-lock.json`)
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### Exact commands
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```bash
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npm ci
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npm run dev # http://127.0.0.1:3100
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npm test -- --run
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npm run build
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npm run preview # http://127.0.0.1:3100
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npm ci # install
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npm run dev # development → http://127.0.0.1:3100
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npm test -- --run # unit tests
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npm run build # production build → dist/
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npm run preview # serve build → http://127.0.0.1:3100
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npm run test:e2e # Playwright (set PLAYWRIGHT_BASE_URL if needed)
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```
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## Active routes
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@@ -35,20 +64,37 @@ npm run preview # http://127.0.0.1:3100
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Removed routes (`/details`, `/device-test`) are not part of the product.
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## Runtime architecture
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## Project structure
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```
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index.html
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→ src/main.tsx
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→ src/App.tsx
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→ MainPage (/) | DocumentationPage (/documentation)
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→ SorterDigitalTwinContinuous
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→ ConveyorCadModel (conveyor-clean.glb)
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→ product visuals / physics (STL + Rapier)
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→ classifier (domain)
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→ diverter product state machine (READY→ARMED→OPENING→HOLDING→CLOSING)
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src/ React app, domain logic, 3D twin, pages
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public/ Runtime static assets (models, draco)
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models/ Product STL + sorter/conveyor-clean.glb
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3d_models/ Author CAD (conveer.FCStd)
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docs/ Engineering notes (ENGINEERING.md)
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e2e/ Playwright smoke / routes
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input_info/ Official Ozon input packs (PDFs/ZIPs)
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official_sources/ Classifier bounds PDF cited by code
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Dockerfile Multi-stage Vite build + nginx
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docker-compose.server.yml
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nginx.conf
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.github/workflows/ci.yml
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```
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## Environment variables
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No runtime secrets are required for local demo or production static hosting.
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Optional **build-time** identity (Docker / CI only; never commit secrets):
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| Variable | Purpose |
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|---|---|
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| `VITE_BUILD_COMMIT` | Short git commit in `/version.json` |
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| `VITE_BUILD_BRANCH` | Branch name in `/version.json` |
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| `VITE_BUILD_RELEASE` | Release label in `/version.json` |
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Do not commit `.env` files. Local `npm run build` derives identity from git when available.
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## Active assets
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| Path | Role |
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@@ -69,6 +115,24 @@ public/models/sorter/conveyor-clean.glb
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1dc7a8d7891bfe756e277ad5368df74cb73410156b2fe0f92845afb8a56f285a
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```
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## Classifier vs real CV
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**Web twin (`main`):** rule-based classification in the digital twin (`src/domain/classifier.ts`) using Track 3 bounds and roundness. Camera overlay / measurement in the twin is a **simulation**, not live RealSense inference. This is **not** a neural network in production.
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**Real CV (parallel prototype, not in the web app):** preserved on branch **`drho1y-mvp_1`** under `vision_classifier/` — OpenCV + Intel RealSense D415 depth → L×W×H + circle_ratio → B/C/D → MQTT. No PyTorch/YOLO weight files are stored in git.
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```bash
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git fetch origin
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git switch drho1y-mvp_1
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cd vision_classifier
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# see vision_classifier/README.md and START.md
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./demo.sh
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.venv/bin/python test_classify.py
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./run.sh --preview # hardware path (Orange PI + RealSense)
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```
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Integration status: **WORKING_PROTOTYPE on `drho1y-mvp_1`**, **not integrated** into https://arhipovdan.ru.
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## Sorting logic
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**CURRENT_IMPLEMENTATION_VERIFIED_IN_CODE** (`src/domain/classifier.ts`, `src/domain/pusherMotion.ts`, unit tests).
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@@ -83,38 +147,80 @@ Frozen diverter timing / planes (verified in code + tests):
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- rotation duration: **0.50 s**
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- opening safety margin: **0.15 s**
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- contact plane S: **1.0538** (fallback hinge geometry ≈ 1.0536)
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- contact plane S: **1.0538**
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- clear plane S: **1.6000**
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Classifier bounds (code + `official_sources/doc-1783095831.pdf` reference; PDF not re-parsed in this doc pass):
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Classifier bounds (code + `official_sources/doc-1783095831.pdf` reference):
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- dimensions strictly **> 10×10×10 mm** and **< 450×320×320 mm**
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- circular when **K > 0.8**
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- check order: dimensions → C, else circular → D, else B
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Missing primary brief (do not cite as present): `input_info/extracted/Постановка_Задача_3_сжато_2.pdf`.
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## Physical simulation
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- Belt target speed **1.0 m/s** (`CONVEYOR_SPEED_MPS`)
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- Fixed physics timestep **1/60 s** (`PHYSICS_TIMESTEP_SEC`)
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- CCD enabled for small/fast or thin product rigid bodies
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- LEFT/RIGHT CAD diverters −45° / +45°
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- Rapier world with gravity **[0, −9.81, 0]**
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- Full contact-only junction sorting through CAD diverters is **not fully validated**
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Details: `docs/ENGINEERING.md`, `/documentation`.
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## Validation
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- Unit tests: **196/196** (`npm test -- --run`)
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- Production build: **PASS** (`npm run build`)
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- Two-page routing: `/` + `/documentation`
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- CAD / GLB checksums: verified against values above
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- Diverter frozen angles / duration: covered by unit tests
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```bash
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npm ci
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npm test -- --run # currently 196 unit tests
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npm run build
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npx vite preview --host 127.0.0.1 --port 3101 &
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PLAYWRIGHT_BASE_URL=http://127.0.0.1:3101 npm run test:e2e -- e2e/routes.spec.ts e2e/smoke.spec.ts
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```
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## Production deploy (this host)
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Nginx terminates TLS for `arhipovdan.ru` and proxies to Docker `owl-web-1` on `127.0.0.1:3100` (`docker-compose.server.yml` + `Dockerfile`).
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```bash
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cd /opt/arhipovdan/app
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COMMIT=$(git rev-parse --short HEAD)
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BRANCH=$(git rev-parse --abbrev-ref HEAD)
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RELEASE=$(date -u +%Y%m%d-%H%M%S)
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docker compose -p owl -f docker-compose.server.yml build \
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--build-arg "BUILD_COMMIT=${COMMIT}" \
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--build-arg "BUILD_BRANCH=${BRANCH}" \
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--build-arg "BUILD_RELEASE=${RELEASE}"
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docker compose -p owl -f docker-compose.server.yml up -d --force-recreate
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curl -s https://arhipovdan.ru/version.json
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```
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## Repository vs cloud materials
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| Material | In git | Cloud expected |
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| Source, README, docs, configs, tests | yes | — |
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| Runtime GLB/STL used by deploy | yes (required) | recommended mirror |
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| Author CAD `conveer.FCStd` (~5 MB) | yes | recommended upload |
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| Official PDFs/ZIPs (`input_info/`, `official_sources/`) | yes | optional mirror |
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| Presentation / video demonstration | **not in repo** | **required for platform field** |
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| ML weights | none (CV is classical OpenCV depth) | N/A |
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Confirmed public presentation / video / cloud-folder URLs are **not stored in this repository**. Owner must supply them in the platform submission field.
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## Current limitations
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- Full contact-only sorting through CAD diverters is **not fully validated**.
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- Belt surface-velocity physics (true 1 m/s tangential drive) is **planned**, not complete.
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- Web classifier is a digital twin simulation, not live RealSense inference.
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- Full contact-only sorting through CAD diverters is not fully validated.
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- Belt surface-velocity physics (true tangential drive) is planned, not complete.
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- Per-SKU mass / COM / friction profiles still need calibration.
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- Author CAD horn / complete transmission is absent or incomplete in the active GLB (`AUTHOR_CAD_INCOMPLETE`).
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- Official compliance claims are limited by the **missing** extracted task PDF and by not re-parsing PDFs in every doc pass.
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- Generated screenshots, videos, Gate stage folders, and tool `out/` trees are **not** canonical.
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- Author CAD horn / transmission incomplete in active GLB (`AUTHOR_CAD_INCOMPLETE`).
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- Official compliance limited by missing extracted task PDF / PDF re-parse policy.
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- Generated screenshots, videos, and stage folders are not canonical.
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## Repository policy
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- Keep author CAD, active runtime assets, official sources, build configs, and tests that protect active behavior.
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- Generated outputs and historical media are not product truth.
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- Rollback point: git baseline `4413f01` on `dan_branch`.
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- Keep author CAD, active runtime assets, official sources, build configs, and tests.
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- Real CV remains on `drho1y-mvp_1`; do not force-merge into `main` without validated web integration.
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- Rollback / accepted product baseline content: `13ce16b` (current `main` tree via `bb76963`).
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See also: `/documentation` in the running app, and `docs/ENGINEERING.md`.
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